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The installation of porcelain tile is getting an more and more regular task for the innovative day tiler. Customers desire the look of natural stone, but require the extra durability that porcelain tiles offer. With porcelain tiles being non-porous (impervious to water) and nearly maintenance free, they are the perfective solution for the progressively frequent wet-room styled bathrooms. With porcelain being one of the most usual selections of tile material available, and with the trend for porcelain tile set to continue, tilers have had to adjust their working methods and tools to be capable to cater for the demands of their clients. Until recently, a big number of tile fixers have shied away from the installation and drilling of porcelain tiles due it is sensed difficulty. However, drilling holes in porcelain tile is not difficult! Using the rectify methods and the best tools for the job, it is possible to achieve perfective cuts in a matter of seconds. Recommended Equipment for Drilling Porcelain Tile
Identifying the Size of Hole to be Drilled The primary step is to correctly distinguish the size of hole to be drilled. This is very important, as the diameter of the hole to be cut dictates the method that you will use to drill into the tile. The majority of holes that are 10mm and underneath in diameter will be drilled with the tile already fixed to the wall. Conversely, the majority of holes over 10mm in diameter will be drilled into the tile before the tile has been fixed. When drilling holes that are 13mm or more prominent in diameter, make sure that the tile to be drilled is placed in a tray that will gather the waste water that is produced. Ensure that scrap tiles or another similar material is placed underneath the tile that is being drilled. This will support to halt the progression of the drill once it has finished drilling through the tile. Before drilling tile, see to it that you are wearing the rectify safety equipment, including safety glasses or goggles. Ensure that you are using a residuary current device (RCD) to help prevent electric shock. Drilling Small Diameter Holes (10mm or Smaller) with Diamond Cores 1. Mark the center of the hole to be drilled into the tile by using a marker or a sticky drive pad. 2. Attach the suitable diamond core bit to the electric drill and make sure that there is a ceaseless supply of cold water that is being directly aimed at the diamond core i.e. by using water cooling equipment. Note regarding water cooling… It is primary to ascertain that there is a uninterrupted supply of cold water directed at the drill bit in order to keep the diamond core cool and to aid remove any debris that may have built up whilst drilling the tile. It is not advisable to try and cool the diamond drill bit by using a hand held aspirator or drilling through a wet sponge. These methods will not keep the drill bits cool enough, and will drasti shorten the life of the drill bit. 3. Ensure that the drill is in “normal” mode and set the drill to amidst 1000 and 1500 rpm. If you have marked the tile with a marker it is best to drill into the tile using a method called “leaning in”. “Leaning in” ensures that the drill will not slip and wander off center as you begin to drill into the tile. How to “lean in”… To “lean in”, plainly get started the drill at an angle, as soon as the drill bit has started to cut the tile, tardily fetch the drill into a vertical position. Ensure that sufficient pressure is being employed (tile dust will have to be evident in cooling water) and rotate tardily until you have cut the perfective hole. As you finish the hole, you will detect that the tone of the drill will change. Using sticky drive pads… If you use a sticky drive pad, it is unnecessary to use the “leaning in” method. Simply commence the drill in a vertical position and the sticky pad will ascertain that the drill does not slip. Once you have finished drilling the tile, merely peel off the sticky drive pad. 4. Because the majority of little diameter holes will be cut into tiles already fixed to the wall, it will be necessary to drill a fixing hole behind the tile. Replace the diamond core with the appropriately sized masonry drill bit and set the drill to “hammer” mode. Use a slow speed for drilling into hard materials to make sure that the tip doesn’t overheat. Ensure that the drill bit is oftentimes withdrawn in order to stop a build up of dust. Drilling Small Diameter Holes (10mm or Smaller) with Carbide Bits 1. Firstly, mark where the hole will be drilled, on the tile, using a marker. 2. Attach a carbide drill bit to your drill. Ensure that there is a uninterrupted supply of cold water that is being directly purposed at the chosen drill bit i.e. by using water cooling equipment. Note when it comes to water cooling… It is essential to assure that there is a neverending supply of cold water, in order to keep the drill bit cool and to support remove any debris that may have built up whilst drilling the tile. It is not advisable to try and cool the drill bit by using an aspirator or drilling through a wet sponge, these methods will not keep the drill bit cool enough, and the drill bit will burn out. 3. Set the electric drill to amidst 700 and 900 rpm. Make sure that the drill is in “normal” mode. 4.Push the carbide drill bit gently into where you have marked the tile until you listen a cracking sound. Start drilling from a vertical position with sufficient pressure and don’t stop until you listen a change in the tone of the drill. As soon as you listen the modify in the tone, commence to ease off. 5. Because the majority of little diameter holes will be cut into tiles already fixed to the wall, it will be necessary to drill a fixing hole behind the tile. Replace the carbide drill bit with the appropriately sized masonry drill bit and set the drill to “hammer” mode. Use a slow speed for drilling into hard materials to assure that the tip doesn’t overheat. Ensure that the drill bit is ofttimes withdrawn in order to stop a build up of dust. Drilling Large Diameter Holes (13mm or Larger) 1. In order to cut holes that are 13mm or more spectacular in diameter, it is necessary to basi drill a pilot hole. The pilot hole will act as a locater for a huge diamond core and will help you to drill a perfective hole in porcelain tile. 2. Attach an 8mm carbide drill bit or 8mm diamond bit to your drill. Follow the instructions given above for either “Drilling Small Diameter Holes (10mm or Smaller) with Diamond Cores” or “Drilling Small Diameter Holes (10mm or Smaller) with Carbide Bits”, depending on whether you are using diamond cores or carbide drill bits. Leave out the final step in either case as you won’t be drilling a fixing hole behind the tile. 3. Now that the pilot hole has been cut, it is possible to drill the main (large) hole. Attach the suitable diamond core and assure that there is a uninterrupted supply of cold water (see water cooling data in the former sections of this article). 4. Diamond cores that are more prominent than 13mm will require an adapter with pilot pin that locates into the pilot hole that has been cut previously, to see to it the perfective hole will be made. 5. Starting the drill vertically, begin to drill in a circular motion with sufficient pressure until the tone of the drill changes. Drilling holes into porcelain tile will have to take seconds not minutes. If it is taking you minutes, it is likely that you are not applying sufficient pressure or that you are using an wrong setting on the power tool. See video below. Best Tools for the Job In order to drill perfective holes in porcelain tile, it is exceedingly primary to use premium quality drill bits. Armeg have been devising innovative, high quality drilling solutions for over 30 years and Armeg’s PTC (Porcelain Tile Cutter) range is at the forefront of tile drilling technology. The Armeg PTC Diamond drill bit range boasts diamond core drill bits that are capable of cutting hundreds of holes in all grades of porcelain. They feature thin wall, uninterrupted diamond crowns for and fast and effective cutting and an extended life. These diamond cores are not to be confused with short-life diamond grit alternatives. Not only do these diamond drill bits cut porcelain, they likewise cut materials such as marble, granite, travertine, slate, quarry tiles, ceramic tiles, natural stone and limestone. The Armeg PTC Carbide drill bit range comprises of splendid porcelain tile drill bits that are competent of cutting 15-25 holes in grade 5 porcelain, or 50+ in lesser grades of porcelain. These carbide drill bits brag non-slip start-up thanks to diamond-ground tip geometry. The Armeg PTC Soft Tile drill bit range is idealisti for drilling softer tiles such as ceramics and travertine. They feature point-ground tips to help reduce slippage and wander. Armeg Tile Drilling Accessories for use with Armeg PTC drill bits include: water feed pump kit, water feed adapters, water feed clamp & drive/piloting guides to ascertain non-slip start-up with little diameter diamond cores. Armeg SDS Plus tile removing chisel likewise available in this range.
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